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Automatic Stirrup Bender Machine Prime 12d5

Automatic Stirrup Bender Machine Prime 12d5

Automatic Stirrup Bender Machine allows producing stirrups and cutting to size bar using rebar of up to Ø13mm or double Ø13mm. It is equipped with wire inlet unit and offers all the advantages of Latest technology and digital servomotors. Sona Construction Technologies Pvt Ltd has recently launched new digital stirrup bender machine. Its main features are the wide stainless steel front panel and the two servomotors on the driving unit which permit the machine to work at a maximum speed of 150 m/min. it is equipped with a stirrup collecting flap, wire inlet unit, anti twist device in the internal straightening unit and sapiens can produce a 200x200 mm stirrups in about two seconds which means, 4,000 stirrups per hour with double wire.

Production Capacity Single Wire φ5 – 13 mm
Production Capacity Double Wire φ5 –10 mm
Production Capacity Per Month 280-320 Tons with 10 Hours x 2 shifts/Day and 26 Days/month
Max. Bending Angle ±180° Double Direction
Max. Bending Speed 1100 °/sec
Max. Pulling Speed 110 m/min
Mandrel Diameter Φ25 – Φ30 [mm]
Min. Length of the Stirrup Side 2300 mm
Length Tolerance ± 1 mm
Bending Tolerance ± 1°
Average Air Compressed Consumption 6 I/mm
Average Electric Power Consumption 5 kW / h
Labeled Electric Power 25kW
Voltage 415 V – 50 Hz
Working Environmental Temperature -5° C-40°C
Overall Dimension 3530 × 1030 × 2110 mm
Machine Color Grey
  1. Pay–off (FX 12B) :
  2. Adjustable pneumatic operated brake controlled by the machine's control board. Swinging roller holder with hardened steel, vertically adjusted rollers. May be connected in series with other pay-offs.

  3. Control System :
  4. The control system of stirrup bender consists of PLC, HMI and feeding & bending servo motor. The main control method is: the operator edits graphics through the touch screen (HMI). Including the length of each side and bending control servomotor through pulse and accordance with the specified size to auto complete steel processing.

  5. Software Introduction :
  6. The Entire System software is mainly composed of by the PLC program and HMI program. PLC program structure is divided into data calculation, logical judgments and actions performance. During steel processing, large amount of data calculation task mainly to the completion of the PLC.

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